Industrial Environmental Solutions Partner — Est. 2010

Your Industry's Evaporation,
VOC & Compliance Problems — Solved at Scale.

Naturegreen Exports engineers zero-shutdown environmental solutions for India's heaviest industries. Reduce reservoir evaporation by 70–95%, suppress acid mist & VOC emissions, and achieve Environmental compliance — with design-registered technology deployed at NPCIL Kota, ISRO, HAL & Major Industrial Clients.

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B2B Installations
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Countries
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Max Evaporation Cut
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Years Expertise
Trusted by India's Most Demanding Strategic & Industrial Organisations
NPCIL Kota Nuclear Station ISRO Mahendragiri HAL Aerospace Division Hero MotoCorp Ltd. BHEL L&T ECC Division Tata Steel Tata Advanced Systems Apar Industries Sterling Tools Deepak Nitrite NTPC NPCIL Kota Nuclear Station ISRO Mahendragiri HAL Aerospace Division Hero MotoCorp Ltd. BHEL L&T ECC Division Tata Steel Tata Advanced Systems Apar Industries Sterling Tools Deepak Nitrite NTPC
Quantified Environmental Impact

The Numbers Behind Our Environmental Mission

Every installation is a measurable contribution to water conservation, acid fume suppression, and industrial sustainability. This is our verified track record.

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Litres of Water Conserved

Prevented from evaporating annually across open reservoirs including strategic nuclear storage

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Average VOC & Fume Suppression

Verified reduction in acid mist, VOC, H₂S, and fugitive emissions across plating & chemical tanks

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Successful Industrial Deployments

Spanning nuclear (NPCIL), aerospace (ISRO/HAL), chemical, electroplating, and power sectors

Compliance & Standards
Design-Registered Technology
Industrial Environmental Solutions
Field-Tested Performance
Make in India
100% Virgin Polymer
Global Supply
The Industrial Problem

Three Costly Challenges Every Large Industry Faces

Uncontrolled open tanks are an operational, financial, and legal liability. Here's the true cost your plant is absorbing.

Evaporation Loss in Extreme Climates

At NPCIL Kota, summer heat exceeding 45°C caused 6–8 mm/day evaporation loss from open emergency reservoirs. Unprotected industrial ponds lose 30–50% of stored volume annually, depleting critical water security.

Peak Loss: 6–8 mm/Day Per Reservoir

Acid Fumes & Heat Loss in Plating Tanks

Heated plating, pickling, and anodizing baths continuously lose heat while emitting corrosive acid mist into workplace air — damaging infrastructure, wasting energy, and risking HSE violations.

Energy & Acid Waste: Millions/Year

Algae Growth & Water Oxidation

Sunlight exposure on open reservoirs fuels rapid algae blooms and biological oxidation. This degrades water quality, forces heavy biocide dosing, and clogs treatment filtration systems.

Chemical Dosing Increase: 35–60%
Our Solution Architecture

Design-Registered Solutions for Industrial Environmental Problems

We assess your specific tank type, chemical profile, and compliance requirements — then deploy the right solution from our IP-protected portfolio.

NatureGreen Design-Registered Hollow Triangle Floating Covers

Design-Registered Hollow Triangle Floating Covers

Manufactured from UV-stabilized, chemically inert polymers, our hollow triangle floating covers interlock to form a floating blanket across 90–95% of reservoir liquid surface area. Deployed at NPCIL Kota to eliminate evaporation under extreme summer conditions (>45°C).

0%
Evaporation Cut (NPCIL)
10+ Yr
Service Life
95%
Surface Coverage
~35/m²
Coverage Size
  • Modular, free-floating design adapts to any reservoir geometry
  • Blocks direct solar radiation — near-elimination of algae growth
  • Allows micro-level gas exchange while suppressing wind evaporation
  • Standard ~35 units / Sq. mtr. coverage density for easy deployment
  • Proven in nuclear power plant emergency water storage reservoirs
Request Engineering Assessment
NatureGreen 32mm Solid Elliptical Floating Balls in electroplating tank

32mm Virgin PP Solid Elliptical Floating Balls

Engineered for electroplating, pickling, chroming, and heated chemical process tanks up to 105°C. Formed from 100% virgin Polypropylene (PP), these solid elliptical balls float over chemical liquid to create a thermal & vapor barrier while allowing dipping operations.

95%
Surface Coverage
105°C
Temperature Rating
85%
Acid Fume Cut
32mm
Elliptical Size
  • 100% Virgin Polypropylene (PP) — resistant to chromic, HCl, H₂SO₄ acids
  • Reduces acid mist and corrosive fumes — improves operator workplace HSE
  • Superior thermal retention — significantly lowers tank heater runtime
  • Self-healing blanket moves seamlessly with parts dipping & lifting
  • Maintenance-free, 3-4 month complete plant rollout
Request Engineering Assessment
ABS pipe fittings for industrial chemical and wastewater piping systems

ABS Industrial Pipe Fittings

Industrial-grade Acrylonitrile Butadiene Styrene (ABS) pipe fittings engineered for high impact strength, chemical resistance, and dimensional stability. Supplied to chemical, pharmaceutical, ETP, and water treatment plants pan-India.

60°C
Temperature Rating
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Fitting Types
ABS
Grade Material
110mm
Standard Size
  • Complete range: elbows, tees, reducers, couplings, end caps, adapters
  • ABS-grade ABS — superior impact resistance & dimensional stability
  • Resistant to dilute acids, alkalis, and industrial wastewater
  • Lightweight vs. metal — lower installation & maintenance cost
  • Standardized 110mm outer diameter size (No custom sizes)
Request Specifications & Quote
Industries We Serve

Mission-Critical Solutions for India's Strategic Industries

From NPCIL Kota's nuclear reservoirs to HAL's aerospace plating baths — our solutions perform where safety standards are non-negotiable.

Nuclear Power (NPCIL Kota) & Defence

Hollow triangle floating covers deployed at NPCIL Kota to eliminate evaporation losses (6–8 mm/day) from strategic emergency reservoirs operating in >45°C summer heat.

NPCIL Verified · Emergency Reservoirs · Zero Downtime

Electroplating & Hard Chroming

32mm Virgin PP solid elliptical balls forming floating vapor barriers over heated chroming, nickel plating, pickling, and anodizing baths. Suppresses acid mist by 85%+.

32mm Virgin PP · Acid Mist Cut · Heat Retention

Chemical & Petrochemical Plants

Reduce VOC fugitive emissions from storage tanks, reactor basins, and effluent lagoons to meet Environmental Air Act limits. Prevent costly chemical evaporation losses worth crores annually.

VOC Control · Evaporation Savings · Emission Control

ETP / STP Wastewater Facilities

Control H₂S and ammonia odor from sewage treatment tanks, prevent algae in aeration ponds, reduce evaporation from clarifiers — all while meeting industrial plant standards.

Odor Control · Algae Prevention · Vapor Control

Power Plants & Utilities

Floating covers for cooling water reservoirs, ash ponds, and DM water storage tanks reduce water consumption and prevent contamination — critical for NTPC and state power utilities.

Water Conservation · Ash Pond Control

Aerospace & Precision (ISRO, HAL)

Supplied precision PP balls for aerospace application gap-filling and thermal control at ISRO Mahendragiri and HAL Bengaluru. Zero defect compliance.

ISRO Qualified · HAL Approved · High Precision
Documented Case Studies

Real PDF Case Studies. Verified Results.

These outcomes are extracted directly from official NatureGreen project documentation and third-party facility reports.

Nuclear Power Corporation of India

NPCIL Kota, Rajasthan — Emergency Water Reservoir

70-85%
Evaporation Cut
6-8mm/d
Peak Summer Loss Cut
>45°C
Summer Ambient Heat
0Algae
Photosynthesis Blocked

"Naturegreen's design-registered Hollow Triangle Floating Covers reduced summer evaporation loss (6-8 mm/day) by 70–85% at our Kota emergency reservoir with zero power or civil modification."

Download NPCIL PDF Case Study
Electroplating & Surface Treatment

Electroplating Plant — Heated Acid Fume & Heat Retention

90-95%
Surface Coverage
32mm
Solid Virgin PP Balls
80-90%
Acid Fume Cut
3-4mo
Full Rollout Time

"Supplied 32mm Virgin PP Solid Elliptical Floating Balls over heated acid baths. Significantly reduced heat loss and acid mist exposure while keeping dipping operations 100% uninterrupted."

Download Technical Case Study PDF
Hero MotoCorp Ltd.

1,550 m² Industrial Water Storage Reservoir

92%
Evaporation Reduction
1,550
Covered Area
0Downtime
Full Deployment
<14mo
Payback Period

"Implemented HDPE Hollow Floating Covers for evaporation control over our 1,550 sqm water reservoir. Performance was satisfactory and in line with company standards."

Download Case Study PDF
Download Official NPCIL Case Study PDF Download Complete Technical Report PDF
Interactive Engineering Tool

Evaporation Control ROI & Savings Calculator

Estimate annual water volume savings, financial cost reductions, and payback period achieved using NatureGreen Exports's Hollow Triangle Floating Covers (70% benchmark evaporation reduction).

Reservoir & Cost Inputs

Estimated Financial & Water Impact

Estimated Evaporation Reduction 70% Achievable
Water Surface Area 6,050 m²
Water Saved per Day 95,214 L / day
Annual Water Conserved 34,757 m³ / yr
Annual Cost Savings ₹ 11,12,227 / yr
Estimated Payback Period 4.35 Years
5-Year Net Project Return + 15% ROI
Engineering Disclaimer

The above calculations are estimated values based on the information entered and the engineering assumptions provided.

The estimated savings are calculated considering approximately 70% achievable evaporation reduction using NatureGreen Exports's Hollow Triangle Floating Cover under typical operating conditions.

Actual results may vary due to natural or unnatural factors including but not limited to: ambient temperature, relative humidity, wind speed, solar radiation, rainfall, water quality, tank operating conditions, process variations, installation quality, maintenance practices, and environmental conditions.

Therefore, the above figures should be considered indicative estimates only and should not be interpreted as guaranteed performance.

Product Portfolio

Official Products from Brochure & Field Catalog

Naturegreen Exports ESG Environment Social Governance Commitment
Industrial Excellence
Design-Registered IP

Proprietary designs. Tested at NPCIL Kota.

About NatureGreen

We Are Not a Product Supplier. We Are Your Environmental Solutions Partner.

Rajkot, Gujarat, India · Est. 2010

Founded in 2010, Naturegreen Exports is India's pioneer manufacturer of design-registered HDPE triangle floating covers, virgin PP solid/hollow floating balls, and ABS industrial pipe fittings.

We work directly with plant engineers, EHS heads, and strategic infrastructure projects like NPCIL Kota Nuclear Power Station, ISRO Mahendragiri, HAL Aerospace Division, and Hero MotoCorp to eliminate liquid evaporation losses, suppress toxic fumes, and maintain Environmental compliance.

Engineering-First Approach

Every project starts with a technical assessment of tank dimensions, temperature, and chemical profile. We prescribe engineered solutions.

Design-Registered IP Technology

All core products carry official design registration and intellectual property protection — field-proven under extreme climatic conditions (>45°C).

Rajkot Manufacturing, Global Delivery

Manufactured at our Design-Registered facility in Rajkot, Gujarat. Supplied globally with full technical documentation.

B2B Clients
Countries Served
IP Products
Become a NatureGreen Partner
Client Testimonials

Trusted Where Performance is Non-Negotiable

These are the strategic and industrial leaders that trust NatureGreen for environmental compliance and resource conservation.

NPCIL Kota ISRO HAL Aerospace Hero MotoCorp BHEL L&T Tata Steel Tata Advanced Systems Apar Industries Sterling Tools
★★★★★

"Naturegreen's design-registered Hollow Triangle-Shaped Floating Covers reduced summer evaporation loss (6–8 mm/day) by 70–85% at our Kota emergency reservoir under >45°C ambient heat. Near-eliminated algae growth with zero civil modifications."

Senior Project EngineerNPCIL Nuclear Station, Kota, Rajasthan
★★★★★

"We implemented 32mm Virgin PP Solid Elliptical Floating Balls over heated acid process tanks. Acid fume mist was reduced dramatically, heat retention improved, and worker comfort increased with zero downtime."

EHS & Process HeadElectroplating & Surface Treatment Unit
★★★★★

"We implemented an HDPE Hollow Floating Cover for evaporation control over a 1550 sqm water reservoir to reduce water loss. The results were in line with company standards, and the performance was satisfactory."

Facilities ManagerHero MotoCorp Ltd., Jaipur, Rajasthan
★★★★★

"We used PP solid balls for aerospace IR control and gap filling applications. The precision balls manufactured by Naturegreen were excellent and helped complete the project on time."

Procurement TeamISRO, Mahendragiri, Tamil Nadu
★★★★★

"Naturegreen's fume control balls form a reliable floating blanket that adjusts with the liquid level. They are simple, effective, and help us save both chemicals and energy."

Production EngineerHAL, Aerospace Division, Bangalore
★★★★★

"Naturegreen's hollow plastic balls covered over 90% of the surface and provided excellent thermal insulation across our outdoor tanks. UV-resistant and highly durable."

Procurement ExecutiveL&T, ECC Division, Bengaluru
Technical Q&A

Questions from Engineering & EHS Teams

Technical, compliance, and deployment queries answered directly from our engineering team.

NatureGreen's design-registered hollow triangle covers interlock on the liquid surface to achieve 90–95% area coverage. They block direct solar radiation and wind turbulence — halting the primary evaporation driving forces. At NPCIL Kota, peak summer evaporation (6–8 mm/day in >45°C heat) was reduced by 70–85% with zero civil modifications or pumps.

Made from 100% virgin Polypropylene (PP), 32mm solid elliptical balls float on heated chroming, pickling, and anodizing baths up to 105°C. They create a floating vapor barrier that reduces acid mist escape by 80-90% and retains thermal heat — while letting hanging parts dip in and out without manual cover removal.

Yes. Our HDPE triangle floating covers and virgin PP balls help chemical, pharma, and wastewater plants comply with environmental standards by suppressing VOC, H2S, and ammonia fumes by up to 85%+ with an effective floating surface barrier..

No. NatureGreen floating covers and balls are modular, drop-in solutions deployed directly on the liquid surface. No structural civil work, anchors, or plant downtime is needed. Deployment at NPCIL Kota was completed without interrupting emergency water reservoir operations.

Ready to Eliminate Your Plant's Evaporation & Compliance Liability?

Our engineering team will assess your facility's specific challenges, specify the right solution, and provide a detailed ROI projection — at no cost and no obligation.

No Commitment Required Response Within 24 Hours Tested at NPCIL Kota
Speak to Our Engineers

Start Your Engineering Assessment Today

Provide your facility details and our technical team will respond within 24 hours with a solution recommendation and indicative costing.

Request Engineering Assessment

Tell us about your tank, chemical, and compliance requirements. We'll do the rest.

Our technical team responds within 24 business hours. All information treated confidentially.

Our Technical Team

Reach our engineers directly. We prefer to speak with plant managers, EHS heads, and procurement teams — not go through multiple layers.

313, Sattva Square, Opp. Twin Star, Nr. Nanamava Circle, 150 Feet Ring Road, Rajkot – 360004, Gujarat, India

sales@naturegreenexports.com

Mon – Sat: 9:00 AM – 6:00 PM IST
Emergency: WhatsApp 24/7